Fluid bearing
Fluid bearings, also called fluid dynamic bearings or hydrostatic or gas bearings, are bearings which are frequently used in high speed or high precision applications where ordinary ball bearings may cause noise or vibration. Noise and vibration from ball bearings occur either from the difficulty of making perfectly round bearings to a tight tolerance, or in high speed applications where the speed of the bearing will cause deformation in the ball bearings, and the resulting possibility of noise and vibration; fluid bearings produce little if any noise. Fluid bearings are also used where loads are very high and building regular bearings is difficult or expensive.Fluid Bearings use a thin layer of liquid or gas fluid typically sealed around or under the rotating shaft.
This layer of fluid is either, in gas bearings or hydrostatic bearings, pumped in, or else with hydrodynamic bearings is swept in by the rotation of the shaft; forming a lubricating wedge under or around the shaft. Foil bearings are a type of hydrodynamic bearing that has recently been introduced in turbine applications.
Most fluid bearings require little or no maintenance, and have more or less unlimited life, whereas conventional mechanical ball bearings have a fixed life and require regular maintenance. According to the ASME, a fluid bearing was installed in the Holtwood Hydroelectric Power Plant (on the Susquehanna River, near Lancaster, Pennsylvania, USA) in 1912. The 2.25-tonne bearing supports a water turbine and electric generator with a rotating mass of about 165 tonnes and water turbine pressure adding another 40 tonnes. The bearing has been in nearly-continuous service since 1912, with no parts replaced. The ASME reported it was still in service as of 2000. As of 2002, the manufacturer estimated the Holtwood bearings should have a maintenance-free life of about 1,300 years.
Fluid bearings generally have very low friction -- far better than mechanical bearings. One source of friction in a fluid bearing is the viscosity of the fluid. Gas bearings can give 100x less friction than hydrostatic bearings, due to the low viscosity of gas. Another cause of friction is due to the tendency of the fluid to leak past the seals. Seals which leak less tend to have more friction, but allowing the seal to leak requires more pump power to maintain bearing pressure. Pumping power is not true friction, but it has the same effect: it increases the power consumped by the bearing.
Since no rigid mechanical element supports load, it might seem that fluid bearings will give only low precision. In practice, though, fluid bearings may be stiffer (wander less under load) than mechanical bearings. It might seem that bearing stiffness is a simple function of average fluid pressure and the bearing surface area. In practice, when bearing surfaces are pressed together, the fluid flow is constricted and the bearing resists deflection. Fluid bearings typically suporpt loads over relatively large areas compared to other bearings, so small fluid pressure changes cause relatively large restoring forces.
Fluid bearings can be relatively cheap compared to other bearingss with a similar load rating. The bearing can be as simple as two smooth surfaces plus seals to keep in the working fluid. In contrast, a conventional bearing may require many high-precision rollers with complicated shapes. Hydrostatic and gas bearings do have the complication and expense of external pumps.
A disadvantage of dynamic fluid bearings is that although they have infinite life when running continuously, they perform poorly and may wear at low speed or when the machinery is started and stopped; the pumped hydrostatic and aerostatic (gas) bearing designs retain low friction down to zero speed and need not suffer wear, provided the pump does not fail.
Hard disk drives manufactured with fluid bearings have noise ratings for bearings/motors on the order of 20-24 dB, where the threshold for human hearing is around 25 dB. Drives based on rolling-element bearings are typically much noisier.
Fluid bearings are also used in hydroelectric plants to support turbines and generators weighing hundreds of tons. Some use high-pressure water for both turbine power and for the bearing fluid. Where bearing fluid pressure is not provided by bearing rotation, the bearing may support heavy loads when stopped. However, for service and for safety in the event of a loss of pressure, a mechanical bearing is also used. The "safety" bearing may have high friction and a short service life (hours instead of years) and may thus be relatively cheap.